Well I looked over everything. If I underestood you correctly, my setup is:
zeroshell: green network: 192.168.1.230 gatway 192.168.1.1
Accesspoint: Blue network: 192.168.1.240 gateway 192.168.2.1
Blue can ssh to zeroshell, firewall shows that only these two ips are trying to talk to each other. UDP port 1812
I am also posting to IPCops forum see anyone over there has any ideas.
I was reading more and it seems to be normal for people to put both on different networks, actually recommended.
I have put holes in firewall everywhere, nothing seems to work. Could it have anything to do with some kind of route I have to setup?